Your furnace isn’t just another appliance — it’s the heart of your home’s comfort during long, cold winters. When it’s running well, you barely think about it. But when it fails, you notice immediately.
For homeowners like Mark, a practical Midwesterner who takes pride in keeping his Goodman system running smoothly, maintenance isn’t optional — it’s common sense.
In this guide, we’ll walk through everything you need to know to keep your Goodman 96% AFUE Two-Stage Furnace (Model GRVT961005DN) performing at its best — from simple DIY tasks you can do in minutes to professional tune-ups that protect your warranty and ensure long-term reliability.
🌤️ 1. Why Furnace Maintenance Matters More Than You Think
A well-maintained furnace can last 20 years or more, while a neglected one might struggle to make it past 10. According to the U.S. Department of Energy, regular maintenance can improve efficiency by up to 15% and prevent up to 80% of unexpected breakdowns.
That means better heat, lower bills, and far fewer midwinter emergencies.
Mark learned that the hard way:
“A few years back, my old furnace quit in January. The technician said it failed because of clogged filters and a dirty flame sensor. I promised myself I’d never skip maintenance again.”
Your Goodman furnace — especially high-efficiency models like the GRVT961005DN — is designed to run clean and efficient. But keeping it that way depends on a simple routine.
📆 2. Seasonal Furnace Maintenance at a Glance
Think of furnace maintenance as a year-round cycle rather than a once-a-year task. Each season comes with its own checklist.
| Season | Tasks | Why It Matters |
|---|---|---|
| Fall (Pre-Heating) | Full inspection, filter change, test thermostat | Ensure smooth startup before cold hits |
| Winter (Heating Season) | Monthly filter check, vent clearing, CO detector test | Keeps airflow strong and air quality safe |
| Spring (Post-Season) | Clean blower, flush drain, shut down system | Prepares for off-season storage |
| Summer (Idle) | Dust protection, occasional fan test | Prevents corrosion and electrical wear |
Pro Tip: Schedule your annual professional tune-up in the fall, when technicians have availability and you can fix issues before the first freeze.
Learn more about furnace efficiency care from EnergyStar.gov.
🧼 3. Step-by-Step DIY Maintenance Tasks for Homeowners
You don’t have to be a technician to keep your Goodman furnace in top shape. These DIY steps take 10–30 minutes and can drastically improve airflow and performance.
🪶 1. Replace or Clean Air Filters Regularly
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Replace filters every 1–3 months depending on dust levels and household pets.
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Use MERV 8–11 filters for the best balance of airflow and filtration.
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Dirty filters strain your blower motor and increase your energy bill.
Mark’s routine:
“I set a calendar reminder on the first of every month. It takes me five minutes — and my gas bill dropped after I started doing it.”
🌬️ 2. Inspect Air Vents and Registers
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Make sure supply and return vents are free of dust or obstructions.
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Avoid closing too many registers — this creates backpressure and heat buildup in ducts.
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Vacuum registers quarterly for cleaner air.
❄️ 3. Check Outdoor PVC Vent Pipes
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Goodman’s high-efficiency furnaces use PVC venting for intake and exhaust.
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Ensure vents are clear of leaves, snow, or ice.
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Keep a 12-inch clearance around both pipe openings year-round.
📉 4. Test the Thermostat
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Set the thermostat 2–3°F higher and confirm the furnace responds quickly.
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Replace batteries annually (for non-hardwired thermostats).
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Upgrade to a smart thermostat compatible with variable-speed furnaces for smoother operation.
💨 5. Clean the Blower Compartment (Safely)
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Shut off power to the furnace at the breaker.
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Remove the front access panel.
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Gently vacuum around the blower wheel and control board — avoid touching wiring.
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Replace the panel securely before restoring power.
This prevents dust buildup that can cause noise and motor strain.
🔦 6. Observe the Ignition and Flame Pattern
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When the furnace starts, check the burner flame: it should be blue and steady, not yellow or flickering.
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Yellow flames can indicate dust, poor gas pressure, or combustion issues — call a pro if this happens.
Safety Reminder: If you ever smell gas, hear rattling or grinding noises, or see flashing error codes, shut off the system and contact a professional immediately.
For step-by-step videos, visit HVAC.com’s maintenance guide.
🔥 4. Safety Checks Every Homeowner Should Know
Furnace safety is non-negotiable. Your Goodman model includes built-in protections, but you should still inspect the following:
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Carbon Monoxide Detectors: Test monthly and replace every 5–7 years.
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Combustion Airflow: Never store boxes, paints, or chemicals near your furnace.
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Venting Integrity: Make sure PVC joints are tight and sealed.
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Drain Lines: Check for kinks or standing water, especially in winter.
These small steps prevent dangerous conditions and maintain efficiency.
For more safety information, see the U.S. Department of Energy’s furnace guide.
🧑🔧 5. The Professional Tune-Up: What Technicians Do Each Year
Even the most dedicated DIYer should schedule a professional tune-up once a year — ideally in fall before heating season begins. Here’s what licensed HVAC technicians inspect and adjust:
| System Component | What the Technician Does | Why It’s Important |
|---|---|---|
| Heat Exchanger | Inspect for cracks or rust | Prevents CO leaks |
| Burner Assembly | Clean & tune flame alignment | Ensures safe combustion |
| Blower Motor | Test amperage, lubricate bearings | Maintains airflow & efficiency |
| Igniter & Flame Sensor | Test resistance, clean contacts | Ensures consistent startup |
| Gas Pressure | Measure and calibrate | Prevents overfiring or inefficiency |
| Condensate Drain | Flush & verify water flow | Avoids leaks and freezing |
| Electrical System | Check voltage and tighten connections | Prevents short circuits |
| Safety Controls | Test limit switches & sensors | Confirms safe shutdown |
Mark’s take:
“My annual tune-up costs less than a dinner out — but it’s worth every penny when I know my system’s clean and ready for winter.”
⚙️ 6. How Maintenance Improves Efficiency and Lifespan
Skipping maintenance doesn’t just risk breakdowns — it costs money every month.
Here’s what happens when you stay consistent:
| Maintenance Level | Efficiency Retained | Expected Lifespan |
|---|---|---|
| Annual tune-up + filter changes | 95–100% | 20–25 years |
| Occasional tune-ups | 85–90% | 12–15 years |
| No maintenance | 75–80% | 8–10 years |
(Source: Energy.gov)
A clean blower motor and fresh filters allow Goodman’s variable-speed ECM motor to adjust airflow precisely, reducing electrical consumption by up to 60% compared to standard motors.
Over time, maintenance pays for itself in lower energy bills and extended system life.
❄️ 7. Winter-Specific Tips for Goodman Furnaces
Cold weather can strain any heating system, but Goodman furnaces are built for it. Still, a few small habits can make a big difference:
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Keep Outdoor PVC Pipes Clear — Check after each snowfall.
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Insulate Condensate Lines — Especially if they run through unheated spaces.
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Run the Fan in “Circulate” Mode — Prevents temperature stratification between floors.
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Don’t Block Air Returns — Ensure full airflow to the variable-speed blower.
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Monitor System Sounds — A sudden change in blower tone could signal a clogged filter or motor strain.
Goodman’s sealed combustion design and quiet ECM blower make it one of the most resilient models in freezing climates, according to HVAC.com’s winter prep guide.
💡 8. Understanding Goodman’s Self-Diagnostic System
One of the hidden perks of the GRVT961005DN is its onboard LED diagnostic module. It continuously monitors system operation and flashes codes if there’s a problem.
Common diagnostic codes:
| Code | Meaning | What to Do |
|---|---|---|
| 1 Flash | Ignition Failure | Check gas supply or call a pro |
| 3 Flashes | Pressure Switch Error | Inspect venting for blockages |
| 6 Flashes | Flame Sense Fault | Clean flame sensor or call technician |
| Continuous | Normal Operation | All systems go |
These built-in diagnostics make troubleshooting faster and help your technician pinpoint issues before they escalate.
Refer to the Goodman product manual for full code explanations.
💵 9. Cost of Maintenance vs. Cost of Neglect
| Approach | Annual Cost | Repair Risk | Long-Term Impact |
|---|---|---|---|
| DIY + Pro Tune-Up | $150–$300 | Low | Full lifespan & efficiency |
| DIY Only | $50–$100 | Moderate | Possible midlife repairs |
| No Maintenance | $0 short-term | High | Premature failure ($3,000–$5,000) |
A simple $150 annual investment can prevent cracked heat exchangers, failed igniters, or motor burnout — all of which cost hundreds to thousands to replace.
🧾 10. Goodman Warranty Coverage and Registration
Your Goodman furnace comes with industry-leading protection — but only if you register it within 60 days of installation.
Warranty details for the GRVT961005DN:
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Lifetime Heat Exchanger Limited Warranty
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10-Year Parts Limited Warranty (with registration)
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Optional Labor Warranty (available through authorized dealers)
Don’t forget:
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Keep maintenance receipts for warranty validation.
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Annual professional tune-ups are often required to keep warranties valid.
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Register your unit online at the Goodman Warranty Center.
Mark says:
“I registered mine the day after installation. It took five minutes online and gave me peace of mind for a decade.”
🧩 11. The Long-Term Payoff: Comfort, Savings, and Confidence
When you stay on top of furnace maintenance, you’re not just keeping your home warm — you’re protecting your investment.
Here’s what consistent care delivers:
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Lower monthly utility bills
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Consistent, even heat in every room
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Reduced risk of emergency repairs
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Longer equipment lifespan
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Full warranty protection
It’s a win-win for comfort and savings — and Goodman makes it easy with its accessible cabinet design and intuitive controls.
📣 12. Mark’s Seasonal Checklist: The Routine That Works
Mark keeps a printed checklist on his utility room wall. It looks like this:
Fall
✅ Replace filter
✅ Schedule professional tune-up
✅ Test thermostat & CO detectors
✅ Inspect PVC vents and condensate line
Winter
✅ Monthly filter check
✅ Clear snow from outdoor pipes
✅ Listen for abnormal sounds
✅ Keep registers open
Spring
✅ Clean blower and vacuum cabinet
✅ Flush condensate drain
✅ Turn off furnace switch when idle
Summer
✅ Run blower for 10 minutes monthly
✅ Keep area around furnace dust-free
Simple, smart, and effective — that’s Mark’s approach.
💬 13. Final Thoughts: A Little Maintenance Goes a Long Way
Your Goodman 96% AFUE Two-Stage Furnace was built for durability — but even the toughest system performs better with care.
A few minutes each month and one annual tune-up can mean the difference between steady, worry-free warmth and an unexpected midwinter breakdown.
As Mark puts it:
“If you can change a filter and call your tech once a year, you can make your Goodman last 20 years easy.”
So grab your calendar, set reminders, and take pride in keeping your home comfortable and efficient — season after season.
In the next topic we will know more about: Gas Furnace Venting 101: Understanding PVC vs. Metal Flue Systems







