Your furnace is like the heart of your home during winter — quietly working to keep every room warm, comfortable, and safe. But even the most reliable system needs care to stay efficient and last for the long haul.
I’ve owned my Goodman 96% AFUE 120,000 BTU Two-Stage Variable-Speed Gas Furnace (Model GRVT961205DN) for several years now, and one thing I’ve learned is this: maintenance makes the difference.
If you take the time to check, clean, and service your furnace regularly, it won’t just run better — it’ll save you money and prevent those dreaded mid-winter breakdowns.
This guide covers everything you need to know about seasonal furnace care, including what you can do yourself, what to leave to the pros, and how a little preventive work can keep your Goodman system running at peak performance for 15+ years.
🔧 Why Furnace Maintenance Matters More Than You Think
A furnace is one of those appliances that quietly does its job — until it doesn’t. And when it fails, it’s almost always during the coldest week of the year.
That’s not bad luck — that’s wear and tear catching up after seasons of neglected maintenance.
Here’s what regular upkeep prevents:
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Efficiency loss: Dust and grime force the system to work harder, wasting up to 30% more energy.
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Breakdowns: Dirty filters or sensors lead to ignition issues, short cycling, and blower failure.
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Safety risks: Poor ventilation or carbon buildup can cause carbon monoxide leaks.
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Warranty voids: Skipping annual tune-ups can jeopardize your Goodman warranty.
💬 “My Goodman has never let me down — but that’s because I don’t wait for something to break to pay attention.” — Mark
According to ENERGY STAR, routine maintenance can cut energy use by up to 15% and add years to your system’s lifespan.
🧠 Understanding How Your Goodman Furnace Works
Knowing the basics of how your furnace functions helps you maintain it properly.
The Goodman GRVT961205DN uses a combination of smart design and high-efficiency components:
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Two-Stage Gas Valve: Operates at low stage (about 65%) most of the time, switching to high only during extreme cold. This reduces stress and improves comfort.
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Variable-Speed ECM Blower Motor: Adjusts fan speed automatically for consistent airflow and quiet performance.
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Dual Heat Exchangers: Stainless steel secondary exchanger extracts extra heat from exhaust gases, pushing efficiency to 96%.
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Sealed Combustion Chamber: Pulls air from outside the home for combustion, improving safety and indoor air quality.
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Condensate Line: Drains away moisture produced by high-efficiency operation.
Understanding these parts helps you spot issues early and perform the right maintenance before problems escalate.
Reference: Goodman Learning Center – Furnace Technology Overview
🪛 Mark’s Seasonal DIY Maintenance Routine
A little care every season keeps your furnace running efficiently and extends its life.
💬 “A few simple steps each season keep my Goodman running like new — and my gas bill under control.” — Mark
🍂 Fall (Pre-Heating Season)
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Replace your air filter. Dust buildup chokes airflow and strains the blower motor.
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Inspect intake and exhaust PVC pipes. Clear any leaves, spider webs, or blockages.
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Check thermostat settings. Switch from “Cool” to “Heat” and test the system.
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Vacuum around the furnace cabinet. Keep the area clear of debris and storage boxes.
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Schedule your annual tune-up. This ensures optimal operation before winter hits.
❄️ Winter
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Check and replace air filters every 2–3 months.
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Monitor flame color: it should be blue — yellow indicates incomplete combustion.
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Listen for unusual sounds. Whistling or grinding can signal airflow or bearing issues.
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Keep return vents unblocked by furniture or curtains.
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Inspect outdoor vent terminations after heavy snow to prevent frost buildup.
🌷 Spring
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Turn off furnace power. Clean dust buildup inside accessible areas.
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Flush the condensate line (1 cup vinegar + 1 cup warm water).
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Inspect PVC piping for cracks or leaks.
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Schedule a post-season inspection if your furnace worked overtime.
☀️ Summer
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Keep the blower area dust-free for shared AC/furnace systems.
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Seal duct leaks to boost efficiency for both heating and cooling.
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Store filters properly and restock for fall.
Reference: Energy.gov – Seasonal HVAC Maintenance Guide
🧽 Step-by-Step: Replacing Your Furnace Filter
This is the single most important maintenance task — and the easiest.
Here’s how:
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Turn off the system at the thermostat or breaker.
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Locate the filter compartment. It’s typically near the return air duct.
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Remove the old filter and note the size printed on the frame (e.g., 20x25x4).
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Insert the new filter with airflow arrows pointing toward the blower motor.
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Write the date on the new filter as a reminder.
💬 “I mark my filter with the install date — that way, there’s no guessing when it’s due.” — Mark
Goodman recommends replacing filters every 90 days — more often if you have pets or allergies.
Reference: Goodman – Filter Replacement Tips
💧 Don’t Forget the Condensate Drain Line
Your 96% AFUE furnace condenses water vapor as it extracts more heat from exhaust gases. That condensate needs a clear path to drain.
Quick Cleaning Tip:
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Mix 1 cup vinegar + 1 cup warm water.
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Pour the mixture into the drain line every few months.
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Check for leaks or blockages near the drain trap.
If water backs up, your furnace may automatically shut down to protect components.
💬 “A quick pour of vinegar in spring and fall keeps my line clear — no service calls needed.” — Mark
Reference: HVAC School – Condensate Management 101
⚙️ Checking Vents and Airflow
Poor airflow reduces efficiency and can overheat your heat exchanger.
Check These Areas:
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Supply and Return Vents: Ensure they’re fully open and unblocked.
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Outside Vent Pipes: During winter, clear snow and ice from intake/exhaust pipes.
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Ducts: Inspect visible ducts for leaks or disconnections.
💬 “My neighbor’s furnace shut down in a blizzard because his exhaust vent iced over. A five-minute check could’ve saved him a $300 service call.” — Mark
Reference: EnergyStar – Heating and Cooling Efficiency
🔍 Signs Your Furnace Needs Professional Attention
Sometimes, your furnace sends early warning signs before failure:
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Uneven temperatures in rooms.
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Unusual odors or soot buildup.
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Frequent short cycling (on/off every few minutes).
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Unexplained increase in gas or electric bills.
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Flickering yellow flame (should be steady blue).
Don’t ignore these — they could indicate combustion or airflow issues that require professional service.
Reference: EnergyStar – Warning Signs of Furnace Issues
👨🔧 What’s Included in a Professional Furnace Tune-Up
Professional tune-ups are the backbone of furnace longevity. I have mine done every fall — before the first cold snap.
Here’s what a certified HVAC tech checks:
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Heat exchanger for cracks or corrosion.
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Burners and flame sensor cleaning.
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Gas pressure and combustion calibration.
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Blower motor and fan wheel inspection.
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Safety switch and wiring test.
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Venting and condensate system verification.
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Thermostat calibration.
The visit usually takes about 60–90 minutes and costs $100–$200 depending on region.
💬 “That $150 tune-up every fall is cheap insurance against a $1,500 repair mid-winter.” — Mark
Reference: ACCA – Professional HVAC Maintenance Standards
🧯 Safety Tips Homeowners Should Never Skip
Your Goodman furnace is built with safety in mind, but you still need to be proactive.
🔒 Safety Checklist:
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Shut off power before removing access panels.
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Never block air intakes or vents.
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Install carbon monoxide detectors near sleeping areas.
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Keep flammable materials at least 3 feet from the furnace.
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Inspect vent pipes yearly for corrosion or loose joints.
💬 “Respect the equipment, and it’ll respect you back. Know your limits — if it involves gas or wiring, call a pro.” — Mark
Reference: National Fire Protection Association – Heating Safety Guide
💸 The Cost of Neglect — Why Skipping Maintenance Hurts
| Issue | Caused By | Repair Cost | Preventable With Maintenance? |
|---|---|---|---|
| Cracked Heat Exchanger | Overheating | $1,200–$2,000 | ✅ Yes |
| Blower Motor Failure | Dirty filter | $500–$800 | ✅ Yes |
| Ignition Failure | Dirty flame sensor | $150–$300 | ✅ Yes |
| Condensate Backup | Blocked drain line | $200–$400 | ✅ Yes |
💬 “A $10 filter can prevent a $1,000 repair — that’s math any homeowner can get behind.” — Mark
Reference: Furnace Repair Costs
🌎 Maintenance = Efficiency + Environmental Benefits
Regular maintenance doesn’t just protect your wallet — it also benefits the environment.
Every Clean Furnace Delivers:
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Lower fuel use: A clean system burns up to 10% less gas.
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Reduced emissions: More efficient combustion means fewer pollutants.
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Longer system life: Less strain on motors and exchangers.
The Goodman 96% AFUE furnace already converts almost all fuel into heat. Keeping it maintained helps it perform at that level for 15–20 years.
Reference: Energy.gov – Energy Efficiency and Environmental Benefits
🧩 Recommended Maintenance Schedule
| Task | Frequency | Who Should Do It |
|---|---|---|
| Replace Air Filter | Every 1–3 months | Homeowner |
| Inspect Venting & Drain Lines | Every Season | Homeowner |
| Check Flame Color | Twice per year | Homeowner |
| Clean Burners & Flame Sensor | Annually | Professional |
| Heat Exchanger Inspection | Annually | Professional |
| Tune-Up & Combustion Analysis | Annually | Professional |
| Duct Cleaning | Every 3–5 years | Professional |
Keep this schedule handy — it’s the secret to a furnace that runs quietly and efficiently year after year.
💬 Mark’s Final Advice
“A furnace isn’t a ‘set it and forget it’ appliance. Spend an hour a season giving it some attention, and it’ll give you 15–20 years of dependable heat. My Goodman still runs like the day it was installed — quiet, efficient, and stress-free.”
When you maintain your system regularly, you’re not just avoiding repairs — you’re preserving comfort.
The Goodman GRVT961205DN was built for long-term reliability, and with the right care, it’ll outlast most competitors while keeping your home perfectly warm all winter long.
✅ Final Word
The secret to a warm, quiet, and efficient home isn’t just choosing the right furnace — it’s taking care of it.
Your Goodman GRVT961205DN was designed to make that easy. With seasonal filter changes, a little cleaning, and one professional tune-up a year, you’ll keep your system in peak shape for decades.
In the end, furnace maintenance isn’t about chores — it’s about peace of mind.
In the next topic we will know more about: Gas Furnace Venting 101: Understanding PVC vs. Metal Flue Systems







