Efficiency Explained for Mobile Home Owners
If you’ve been shopping for a mobile home furnace, you’ve probably seen the number “80 AFUE” in big, bold letters on spec sheets. The Revolv MG1E Series Mobile Home Furnace is a popular 80 AFUE unit, but here’s the big question:
👉 What does that 80 AFUE rating actually mean for your comfort, your bills, and your home?
In this guide, I’ll explain AFUE in plain English, run through real-world cost examples, and show you when 80% efficiency makes sense — and when you might want to think about going higher.
📖 AFUE 101: Breaking Down the Term
AFUE stands for Annual Fuel Utilization Efficiency. It’s the official way the U.S. Department of Energy measures furnace efficiency.
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80 AFUE = 80% efficiency
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That means: for every $1 of gas you burn, 80 cents turns into heat for your home, while 20 cents is lost up the flue.
Think of it like miles per gallon (MPG) in a car. A car that gets 20 MPG uses more gas to drive the same distance than a car that gets 30 MPG.
👉 An 80 AFUE furnace is the entry-level standard for gas heating..
💡 What 80% Means in Real Numbers
Let’s break it down with the Revolv 56,000 BTU furnace:
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Input capacity: 56,000 BTUs (amount of fuel burned)
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AFUE: 80%
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Output capacity: 56,000 × 0.8 = 44,800 BTUs of usable heat
So, you’re not actually getting 56,000 BTUs into your home — only 44,800.
That’s still plenty for most 1,200–1,600 sq. ft. mobile homes in mild-to-cold climates, but it’s important to understand the math.
🏡 Why Mobile Home Furnaces Are Often 80 AFUE
If higher efficiency furnaces exist (95–98 AFUE), why do most mobile home furnaces stick with 80 AFUE?
1. Design Requirements
Mobile homes are built with downflow duct systems, where warm air flows down through the floor. High-efficiency furnaces (90%+) often need side venting and condensate drains that don’t always fit in manufactured housing.
2. Cost vs. Benefit
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80 AFUE furnaces are more affordable upfront.
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Installation is simpler (no PVC venting, fewer parts).
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For smaller mobile homes, the long-term savings of a 95% model may not outweigh the added cost.
3. HUD Standards
HUD-certified manufactured housing is designed to work with specific furnace footprints. Revolv and other mobile home brands engineer 80 AFUE furnaces to fit perfectly in these tight spaces.
👉 Bottom line: 80 AFUE remains the industry standard for mobile home gas furnaces.
HUD Manufactured Housing Standards.
💸 Energy Costs: What Tony Pays in Real Life
Here’s the part most homeowners care about: the gas bill.
Let’s say you heat with natural gas at $1.20 per therm (1 therm = 100,000 BTUs).
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80 AFUE furnace: Needs 1.25 therms to deliver 100,000 BTUs of heat (because 20% is lost).
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95 AFUE furnace: Needs 1.05 therms to deliver the same.
Over a season:
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80 AFUE might burn 600 therms = $720
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95 AFUE might burn 504 therms = $605
👉 Savings: about $115 per year.
But if the high-efficiency furnace costs $1,500–$2,000 more upfront, it could take 10+ years to break even.
EnergyStar heating cost guide.
⚖️ 80 AFUE vs. High-Efficiency Furnaces
Here’s a quick side-by-side:
Feature | 80 AFUE Furnace | 95–98 AFUE Furnace |
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Upfront Cost | Lower ($1,500–$2,500) | Higher ($3,000–$5,000) |
Fuel Use | More gas per season | 15–20% less gas |
Installation | Easier in mobile homes | Often not HUD-approved |
Lifespan | 15–20 years | 15–20 years |
Payback | No ROI needed | 8–12 years in most homes |
👉 For many mobile home owners, 80 AFUE is the sweet spot between affordability and practicality.
🌍 Environmental Impact
Higher efficiency means:
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Less fuel burned.
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Lower CO₂ emissions.
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Fewer pollutants vented outside.
But remember — 80 AFUE furnaces today are much cleaner than old pre-1990 models (which were often only 60–70% efficient).
👉 Upgrading to any new furnace — even an 80 AFUE — cuts your footprint compared to an old clunker.
DOE environmental savings info.
🛠️ How to Get the Most Out of an 80 AFUE Furnace
Tony’s tip: “Don’t just look at AFUE — look at your whole system efficiency.”
Here’s how to make your 80 AFUE furnace work harder for you:
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Change filters every 1–3 months.
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Seal ductwork leaks (mobile homes lose up to 30% of heat through bad ducts).
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Upgrade insulation in the belly and roof cavity.
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Use a programmable thermostat to reduce run-time when you’re asleep or away.
Even a modest upgrade like duct sealing can save 10–20% on heating bills.
ACCA duct sealing recommendations.
📊 Is 80 AFUE Enough for You?
Here’s a quick decision checklist:
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✅ Do you live in a mild or moderate climate? → 80 AFUE works fine.
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✅ Is your mobile home 1,200–1,600 sq. ft.? → 56,000 BTUs at 80 AFUE is a strong match.
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✅ Do you need HUD-approved equipment? → 80 AFUE is the safe choice.
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❌ Are you in a northern state with long, brutal winters? → Consider higher AFUE.
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❌ Do you plan to stay in the home for 20+ years and want lowest long-term costs? → High efficiency might make sense.
👉 For most mobile home owners, 80 AFUE is “good enough” — affordable, reliable, and HUD-compliant.
🔑 Key Takeaways
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AFUE measures furnace efficiency — 80% means 20% of energy is vented out.
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Mobile homes often use 80 AFUE models for size and design compatibility.
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Cost savings of higher AFUE are real, but take a decade to pay off in smaller homes.
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Proper maintenance, duct sealing, and insulation boost performance far more than AFUE alone.
If you’re heating a mid-size mobile home in a mild to cold climate, a 56,000 BTU 80 AFUE furnace like the Revolv MG1E is a smart, balanced choice.