DIY Load Calculations & Sizing for a 3‑Ton HVAC System (GLXS4BA3610, CAPTA3626C3, and GR9T961005CN)

What Is a Load Calculation—and Why It Matters

If you're tackling your own HVAC install, there’s one step you absolutely can’t skipload calculation. This is the process of figuring out how much heating and cooling your home actually needs, based on factors like:

  • Square footage

  • Insulation levels

  • Window quality and orientation

  • Local climate

  • Occupancy and appliance loads

Guessing or using only square footage will get you close, but not precise. And in HVAC, close can still mean high bills, uneven temps, or unnecessary wear on your system.

If you’re installing a matched 3-ton Goodman system—like the GLXS4BA3610 R-32 condenser, CAPTA3626C3 coil, and GR9T961005CN 96% AFUE furnace—getting the load right is what ensures that the system runs efficiently, quietly, and reliably.

 

Manual J: The Gold Standard of Sizing

Professionals use Manual J, a detailed calculation method created by the Air Conditioning Contractors of America (ACCA). It factors in dozens of elements that affect your home’s thermal load. And yes—you can do it yourself!

One of the best ways to get started is with the free Load Calculator by CoolCalc. It’s ACCA-approved and designed for homeowners and pros alike. Just plug in your home’s details and it will walk you through every step.

For example, your total BTU demand might come out to 34,000–36,000 BTU/hr, depending on insulation, exposure, and windows. That’s a perfect fit for a 3-ton system (36,000 BTUs), confirming your selection.

 

The Role of Each Goodman Component in Load Handling

1. GLXS4BA3610 R‑32 Condenser

This high-efficiency outdoor unit handles cooling using R‑32 refrigerant, offering better heat transfer and a smaller carbon footprint. It’s SEER2-rated at 15.2, making it a smart choice for long-term energy savings.

For a system to work right, the condenser must match the evaporator coil and furnace in airflow, pressure, and capacity. That’s why pairing it with the CAPTA3626C3 coil is key to avoiding mismatched performance.

2. CAPTA3626C3 Vertical Coil

This vertical cased coil is responsible for heat exchange indoors during cooling mode. If this coil is undersized or oversized, your system’s efficiency tanks.

The CAPTA3626C3 is designed to pair with 3-ton condensers like the GLXS4BA3610 for balanced refrigerant flow and optimal airflow. If you're unsure about how coil selection affects performance, this HVAC coil sizing guide is worth a read.

3. GR9T961005CN 96% AFUE Furnace

This 100,000 BTU gas furnace is the heating workhorse of the bundle. While its heating capacity is oversized for some homes, the key is two-stage operation—meaning it ramps down in milder weather, reducing wear and energy use.

This allows the furnace to handle both design day heating loads (coldest expected temps) and shoulder season needs efficiently. Just make sure your ductwork is designed to handle the high CFM.

 

Rule of Thumb vs. Real Numbers

There’s a long-standing rule of thumb in HVAC: “1 ton per 400–600 square feet.” That works in moderate climates, but in humid or hot zones, it may not cut it.

Let’s break that down:

Square Footage Rule of Thumb (400 sq ft/ton) Manual J Estimate (w/ adjustments)
1,200 sq ft 3 tons 2.5–3 tons
1,500 sq ft 3.75 tons (oversized) 3 tons
1,800 sq ft 4.5 tons (too much) 3–3.5 tons

The only way to know for sure is to use a calculator. Here’s another great resource: the HVAC Load Estimator from Energy Vanguard. It provides insight into how construction quality and air leakage can swing your load up or down dramatically.

 

When You Can DIY—and When to Call in a Pro

If you’re comfortable with numbers and measurements, DIY load calcs are doable. But if your home has any of the following, you might want to bring in a pro:

  • Cathedral ceilings

  • Older, uninsulated structures

  • Mixed-use zones (home offices, workshops)

  • Complex duct runs

A licensed HVAC technician will use Manual J, S (equipment sizing), and D (duct design) to ensure everything fits perfectly. You can still save on installation by prepping your home, ordering matched components, and doing demo work yourself.

For a deep dive on how pro load calcs work, check out HVAC School’s guide to Manual J and S.

 

Final Thoughts: Get It Right Before You Buy

Load calculations might not be glamorous, but they’re the foundation of any HVAC install. If you’re investing in a high-efficiency matched system like the Goodman GLXS4BA3610, CAPTA3626C3, and GR9T961005CN, you owe it to yourself to get the sizing right.

Want to explore the system further or see if it’s right for your home? Check out the full bundle at The Furnace Outlet and make sure you’re not just guessing—you're sizing smart.

Need some more troubleshooting tips for this bundle? Visit: Seasonal Troubleshooting & Maintenance for Your Goodman Bundle (GLXS4BA3610, CAPTA3626C3, and GR9T961005CN).

Until next time,

- Mark, your go-to HVAC guide

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