Installation Guide: What Mike Learned Putting In His Amana Wall AC

Installing a through-the-wall air conditioner isn’t a small job—but if you’re like me, you enjoy a challenge and the satisfaction of saying, “I did that myself.” When I decided to upgrade my old window unit to an Amana 12,000 BTU Through-the-Wall AC, I wasn’t sure if I’d tackle it alone or hire a pro. In the end, I rolled up my sleeves, grabbed my toolbox, and went for it.

This guide is everything I learned from the process: the steps, the surprises, and the lessons I wish I’d known before I started. If you’re considering installing one of these units, here’s what you need to know.


📍 Why a Through-the-Wall AC Instead of a Window Unit?

Before we jump into the nuts and bolts, let’s talk about why you might want a through-the-wall AC.

  • Better security – No gaps around a window frame, and no risk of the unit falling out.

  • More light – You don’t lose a window just to stay cool.

  • Permanent solution – Once it’s installed, you’re set for years.

  • Energy efficiency – Proper sealing means less wasted energy compared to a leaky window AC.

👉 Mike’s Story: I’d been using a window AC for years in my living room, but it was drafty, loud, and ugly from the outside. The through-the-wall Amana gave me a cleaner look, quieter performance, and no more window rattles.


🧰 Step 1: Preparing the Space

The first step is all about measuring and planning.

  1. Measure your room. The Amana 12,000 BTU is rated for 450–550 sq. ft. (about the size of a medium living room or studio apartment).

  2. Measure the wall. You’ll need to know where the AC is going and how big the cutout should be. The unit requires a wall sleeve (sold separately), and the sleeve dimensions are the key.

  3. Check your electrical setup.

    • This Amana runs on 230/208V power—not a standard household 115V outlet.

    • I had to install a dedicated breaker for this line. If you’re not comfortable with electrical work, this is one area where I recommend calling a licensed electrician.

👉 Mike’s Tip: Don’t skip planning. My first surprise was realizing my living room outlet was only 115V. That added half a day of work running a new line.


🪚 Step 2: Cutting the Wall Opening

This is where things get real. Cutting into the wall sounds intimidating, but with the right tools and patience, it’s manageable.

Tools I Used:

  • Stud finder

  • Tape measure & level

  • Circular saw

  • Reciprocating saw (Sawzall)

  • Drill with pilot bits

  • Hammer & nails

  • Safety glasses and gloves

Process:

  1. Locate wall studs with a stud finder.

  2. Mark the opening dimensions with a pencil and level.

  3. Drill pilot holes in the corners of the cutout.

  4. Use the saw to cut carefully along the lines.

  5. Remove drywall and insulation.

  6. Frame the opening with 2x4 studs for support.

👉 Mike’s Lesson: My first cut was ½ inch too small. I learned quickly—measure twice, cut once. Expanding the opening later was messy and time-consuming.


🧱 Step 3: Installing the Wall Sleeve

The wall sleeve is the unsung hero of a through-the-wall AC. It’s a metal housing that supports the AC and protects your wall from moisture and drafts.

  1. Slide the sleeve into the opening.

  2. Check that it’s level (very important for drainage).

  3. Secure it with screws into the framing.

  4. Seal around the edges with exterior-grade caulk or expanding foam.

👉 Mike’s Tip: Don’t skimp on sealing. I initially thought “good enough” would work. Wrong. The first rainstorm brought in a draft until I recaulked.


🔌 Step 4: Mounting the Amana AC

Now comes the heavy lifting.

  • These units can weigh 70–90 pounds. Don’t try to muscle it in alone.

  • With the sleeve in place, slide the Amana unit carefully into the sleeve.

  • Secure it using the provided brackets or screws.

  • Plug into the dedicated 230V outlet.

👉 Mike’s Experience: I tried moving the unit by myself at first. Bad idea. My back wasn’t happy. Once my son helped lift, it went in smoothly. Trust me—get a helper.


🌬️ Step 5: Testing & Adjusting

With the AC mounted, it’s time to fire it up.

  1. Run it on cooling mode.

  2. Check for vibrations, rattles, or unusual noises.

  3. Verify drainage (the unit should tilt slightly downward outside for water runoff).

  4. Adjust the airflow louvers to direct cool air where you need it.

👉 Mike’s Lesson: I didn’t level my unit correctly the first time, and water pooled inside instead of draining out. Fixing that meant pulling it back out, adjusting the tilt, and reinstalling.


🛡️ Step 6: Finishing Touches

  • Install the exterior grille for a clean look.

  • Insulate around the sleeve edges if needed.

  • Touch up paint or trim around the interior opening.

👉 Mike’s Reminder: The finishing work makes a huge difference. My first install looked “rough.” After adding trim and repainting, it looked like it had always been part of the house.


⚖️ DIY vs. Pro Install: What Mike Thinks

Should you do it yourself? Here’s how I see it:

DIY Pros:

  • Save $300–$500 on labor.

  • Satisfaction of completing the job yourself.

  • Learn more about your home’s construction.

DIY Cons:

  • Time-intensive (took me a full weekend).

  • Risk of mistakes (like cutting too small or misleveling).

  • Electrical work may require a professional.

👉 Mike’s Real Talk: I saved about $400 doing this myself. But if I had to do it again, I’d probably still hire an electrician for the dedicated 230V line. Safety matters.


💡 Lessons I Learned Installing My Amana Wall AC

  1. Measure twice, cut once. Precision matters.

  2. Don’t underestimate the weight. Have help ready.

  3. Electrical prep is half the battle. Plan your power needs early.

  4. Sealing is everything. Keeps out drafts, bugs, and rain.

  5. Take your time with finishing. It’s the difference between a “DIY look” and a professional finish.


🧾 Cost Breakdown

  • Amana 12,000 BTU Unit: ~$750–$850

  • Wall Sleeve: ~$100–$150

  • Tools & materials (caulk, trim, insulation): ~$50–$75

  • Electrician for 230V outlet: ~$200–$400 (if needed)

  • Pro install labor: ~$300–$500 (if hired)

👉 Mike’s Bottom Line: DIY saved me around $400, but cost me a weekend of labor. Worth it for me—but your mileage may vary.


🔗 External Resources

  1. Energy.gov – Room Air Conditioner Installation Guide

  2. Family Handyman – How to Install a Through-the-Wall AC

  3. Home Depot – AC Wall Sleeve Installation

  4. Consumer Reports – Buying and Installing a Wall AC

  5. Energy Star – Tips for Room AC Installation

  6. This Old House – AC Maintenance and Installation Tips


✅ Final Thoughts

Installing a through-the-wall AC like the Amana 12,000 BTU PBC123J00AA is a big project—but doable if you’re handy and patient. I made mistakes, learned lessons, and came out with a professional-looking install that keeps my living room cool without sacrificing a window.

👉 Mike’s Verdict: If you’re comfortable with tools and measuring, go for it. If not, hire a pro for at least the tricky parts (like electrical). Either way, you’ll love the comfort once it’s running.

In the next topic we will know more about: Troubleshooting Guide: What to Do If Your Wall AC Isn’t Cooling (or Heating, If Equipped)

Cooling it with mike

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