Will a 5 Ton Goodman Fit in Your Utility Space?
Tony Marino’s Guide to Clearance, Pad, and Airflow for the Big 5-Ton R-32 System
🧰 Tony’s Intro: “Measure First, Regret Never”
Let me tell you something I’ve seen too many times.
A homeowner calls me after they bought a shiny new 5-ton system, saying,
“Tony, it doesn’t fit. What do I do now?”
Here’s the truth: a Goodman 5 Ton 14 SEER2 R-32 system isn’t small. It’s powerful, efficient, and heavy — built to move serious air. But with the right prep, it’ll fit perfectly and perform like a champ.
Whether you’re putting it in a utility closet, attic, garage, or rooftop, I’ll walk you through how to measure, plan, and keep airflow free.
Because once you squeeze a system into too-tight a space, no amount of SEER2 can save your efficiency.
⚙️ 1. Know Your Equipment Dimensions
Let’s start with the numbers.
Component | Model | Dimensions (HxWxD) | Weight |
---|---|---|---|
Outdoor Condenser | GLXS4BA6010 | 39.75" × 35.5" × 35.5" | 220 lb |
Indoor Air Handler | AMST60DU1300 | 54.5" × 21" × 22" | 130 lb |
These are big cabinets — especially the air handler. Add a few inches for duct collars, drains, and insulation, and you need at least 65 inches of vertical clearance indoors and 42 × 42 inches outdoors for the condenser pad.
👉 Tony’s Tip:
If you’re swapping from a 3- or 4-ton, measure doorways and attic access before delivery. I’ve seen guys remove trim and drywall just to fit a 5-ton air handler through.
🧱 2. Utility Closet & Mechanical Room Requirements
If you’re installing the AMST60DU1300 inside:
Minimum Clearances
Side | Distance | Purpose |
---|---|---|
Front | 30 in | Service door access |
Sides | 3 in | Coil insulation & airflow |
Rear | 0 in | Against the wall, OK |
Above | 1 ft | Duct transition |
(Energy.gov central AC installation basics)
Make sure the door opening is at least 24 in wide and 60 in tall. Add a sound-damping board inside if it’s near living spaces.
👉 Tony’s Advice:
If your mechanical room’s tight, go vertical instead of horizontal. Gravity drainage and front-service panels make life easier later.
🪜 3. Attic Installations
Attic installs can work, but they need planning.
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Deck must hold 350 lb minimum load.
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Build a service platform (plywood + 2×6 framing).
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Include a secondary drain pan with a float switch.
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Maintain 30 in service clearance front and top.
(Energy Star HVAC attic install guidelines)
👉 Tony’s Story:
I once replaced a water-damaged ceiling because a drain pan overflowed in August. Always install a float switch — it’s a $25 lifesaver.
🏗️ 4. Garage or Basement Mounting
Garages are great for vertical upflow installs. Just remember:
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Keep 18 inches in clearance above the floor (code for ignition source).
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Elevate on a cinder block base or stand.
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Seal duct penetrations through walls to stop exhaust fumes.
In basements, use vibration pads to reduce sound through framing.
🌬️ 5. Airflow Requirements
A 5-ton system needs 2,000 CFM of airflow — that’s non-negotiable.
Section | Recommended Duct Size | Notes |
---|---|---|
Main supply | 20" × 10" | Rigid metal preferred |
Main return | 26" × 10" | 1 large or 2 smaller returns |
Branch ducts | 7–9" | Flex or metal |
(Energy Star duct sizing chart)
👉 Tony’s Rule:
If ducts whistle, rattle, or “breathe,” you’re losing efficiency. Oversized slightly; you can always throttle with dampers.
🧊 6. Condenser Pad & Placement
Your GLXS4BA6010 outdoor unit needs a solid footing and plenty of airflow.
Factor | Recommendation | Why |
---|---|---|
Pad size | 42" × 42" × 4" | Stability |
Level tolerance | ±1/8" | Prevent oil migration |
Distance from the wall | ≥12" (rear) | Airflow |
Open clearance (front) | ≥24" | Coil exhaust |
Above grade | ≥2" | Drainage |
👉 Tony’s Tip:
Don’t put pads directly on soil — use compacted gravel. Keeps rodents and moisture out and prevents slab tilt.
🌿 7. Airflow Clearance Around Condenser
Your system breathes like lungs — block the intake, and it suffocates.
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Minimum 24 in on all sides.
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5 ft vertical clearance above.
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No lattice, mulch, or dense shrubs within 2 ft.
(Energy.gov outdoor clearance guide)
👉 Tony’s Trick:
Plant short shrubs 3–4 ft away if you want to hide it — they’ll break sunlight but won’t choke airflow.
🔧 8. Rooftop Installations
Rooftop setups need attention to structure, drainage, and service access.
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Check with a structural engineer for load (≈400 lb, including pad + service weight).
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Use 4" vibration pads between the unit and the curb.
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Install a roof-rated disconnect within 6 ft.
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Add railings or tie-off points for safety.
👉 Tony’s Experience:
Wind uplift can rattle a condenser loose if it’s not strapped down. Use four hurricane brackets in storm-prone areas.
⚡ 9. Electrical & Drain Routing in Tight Spaces
If your utility area’s cramped:
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Run flex conduit for electrical instead of rigid EMT.
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Use PVC drain elbows with cleanout caps.
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Label lines with arrows showing flow direction.
(Energy.gov condensate control)
👉 Tony’s Tip:
Future you will thank present you when service techs don’t need to guess which pipe’s the primary drain.
🧱 10. Noise & Vibration Control
Source | Fix | Notes |
---|---|---|
Air handler hum | Rubber isolation feet | Dampen motor vibration |
Duct rumble | Flexible boot | Absorbs pressure shock |
Condenser rattle | Composite pad or risers | Breaks ground contact |
👉 Tony’s Saying:
A quiet system isn’t luck — it’s padding, balancing, and tightening done right.
💨 11. Return Air Considerations
Make sure returns equal supply flow. For a 5-ton:
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2,000 CFM return total.
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Prefer dual returns (living area + hallway).
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Keep returns away from kitchens and bathrooms to avoid odor draw.
👉 Tony’s Tip:
If your filter door gets sucked shut, your return’s too small. Air should move smoothly, not struggle.
🧰 12. Ventilation Around Utility Rooms
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Provide louvered doors or wall grills if the system is in a closed closet.
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Add 1 sq in of vent per 1,000 BTU as a rule.
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Keep drains accessible for maintenance.
👉 Tony’s Trick:
If your air handler shares space with a washer/dryer, add a small vent fan to dump heat — it protects the ECM blower from baking.
🪶 13. Weight & Handling Tips
Part | Weight | Best Practice |
---|---|---|
Condenser | ~220 lb | Two-person lift or dolly |
Air handler | ~130 lb | One strong tech, one spotter |
Never tilt condensers more than 15° when moving — oil can displace inside the compressor.
🧩 14. Condensate Drain Access
If the unit’s in a closet or attic:
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Run the drain toward an exterior wall.
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Use ¾" PVC with ¼" per foot slope.
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Add a float switch in the secondary pan.
👉 Tony’s Warning:
You’ll spend $20 for parts or $2,000 for ceiling repair. Choose wisely.
🧮 15. Space-Saving Alternatives
If your closet or utility room is too tight:
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Consider horizontal installation in the attic crawlspace.
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Use slim return grilles to save front clearance.
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Stack vertical coil + blower sections with a custom plenum.
🏠 16. Airflow Path Planning
Visualize the air:
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Supply leaves coil top.
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Loops through the main duct trunk.
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Returns pull back from opposite ends.
Use Y-branches instead of T-joints for smooth flow. Sharp T-splits cause turbulence, killing efficiency.
👉 Tony’s Tip:
If you can hear air “hissing,” it’s working too hard. Smooth ducts equal quiet comfort.
🔋 17. Outdoor Airflow Obstacles
Avoid placing condensers near:
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Dryer vents (lint clogs fins).
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Gutters or roof run-off (corrosion).
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Outdoor grills (grease fumes stick to coils).
👉 Tony’s Advice:
Give your condenser breathing room and a clean sky above. You’ll gain years of service life.
⚙️ 18. Checking Clearance for Service
Future service access matters as much as installation space.
Component | Minimum Access |
---|---|
Electrical panel | 36 in |
Filter door | 18 in |
Coil access panel | 24 in |
Drain trap | Visible + reachable |
👉 Tony’s Saying:
“If I can’t reach it, I can’t fix it — and if I can’t fix it, you’ll be buying another one sooner.”
💧 19. Humidity & Condensate Control in Tight Areas
Large units like this pull serious moisture — up to 6 gallons/hour in humid regions.
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Always route drains downhill.
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Add a secondary emergency plan.
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Wrap cold suction lines with closed-cell insulation.
🧾 20. Tony’s Final Word
A 5-ton Goodman R-32 system is powerful, but it needs room to breathe — physically and mechanically.
Get the pad right, give it clearance, and route airflow properly. Do that, and your system will run whisper-quiet and efficiently for 15 years.
👉 Tony’s Bottom Line:
“You don’t cram power into a corner — you give it space, air, and a little respect.”
Measure twice, plan once, and your Goodman will thank you every summer.
Now, Tony will explain the noise levels in the next blog.