Troubleshooting Guide What to Do If Your Goodman Furnace Isn’t Heating Right

You wake up on a chilly morning, and your Goodman furnace isn’t doing its job. No warm air, maybe a strange sound, or the blower is running nonstop.

Before you panic (or call a pro right away), take a deep breath. Many furnace issues have simple fixes that you can check yourself in minutes. Others will require a licensed HVAC technician.

Goodman 96% AFUE 60,000 BTUs, Upflow or Horizontal Application Variable-Speed Single-Stage Ultra Low NOx Natural Gas Furnace in a 17.5 in. Cabinet, Model GRVS960603BU

As Savvy — your eco-conscious, budget-smart homeowner guide — I’ll walk you through step-by-step troubleshooting for when your Goodman furnace isn’t heating right, so you can save time, money, and stress.


🛡 Safety First: Before You Start

Your furnace runs on natural gas, electricity, and high temperatures — all potentially dangerous. Keep these rules in mind:

  • 🔌 Shut off power at the switch or breaker before opening furnace panels.

  • 🔥 Check for gas smells. If you smell rotten eggs (sign of a gas leak), leave immediately and call your gas utility — do not attempt DIY troubleshooting.

  • Never bypass safety switches. They exist to protect you.

  • 🏠 Install a carbon monoxide detector. Every home with a gas furnace should have one near sleeping areas.

📖 Energy.gov stresses that safety checks should always come first in furnace troubleshooting.


🔍 Why Your Furnace May Not Be Heating

A Goodman furnace that isn’t heating properly can be caused by:

  • Thermostat missettings.

  • Clogged or dirty air filters.

  • Power issues (switch, breaker, wiring).

  • Ignition or pilot light problems.

  • Gas supply interruptions.

  • Blower or motor malfunctions.

  • Faulty sensors or control boards.

Knowing these possibilities helps you start with the most common, easy-to-fix issues before moving to more complex repairs.


🪣 Step 1: Check the Thermostat

The thermostat is often the culprit — and it’s the easiest fix.

  • ✅ Make sure it’s set to HEAT.

  • ✅ Set temperature higher than current room temp.

  • ✅ Replace batteries if it’s battery-powered.

  • ✅ Ensure the fan setting is on AUTO, not just “ON” (which runs blower without heat).

💡 Savvy’s Tip: “If your thermostat screen is blank, replace batteries first. I’ve seen too many homeowners call for service when it’s just dead batteries.”


🪣 Step 2: Inspect the Air Filter

A dirty filter can:

  • Block airflow.

  • Cause the furnace to overheat and shut down.

  • Reduce efficiency by 10–15%.

Steps:

  • Locate your filter (inside return grille or blower compartment).

  • Hold it up to light. If you can’t see light through it, replace it.

  • Use the correct Goodman-approved size.

📖 ENERGY STAR recommends checking filters monthly, replacing every 1–3 months.


🪣 Step 3: Confirm Power Supply

If your Goodman furnace doesn’t turn on at all:

  • Look for a light switch near the furnace — make sure it’s ON.

  • Check your breaker box for tripped circuits. Reset if needed.

  • Some furnaces have a fuse inside the control board — if blown, a pro must replace it.

💡 Savvy’s Tip: “Don’t overlook the simple stuff. Half the calls HVAC techs get are just flipped switches or tripped breakers.”


🔥 Step 4: Inspect Ignition or Pilot Light

Most modern Goodman 96 AFUE furnaces use electronic ignition instead of a standing pilot.

  • Listen for clicking sounds when it tries to start.

  • Look for flashing error codes on the control board (see Step 6).

  • If your furnace is older with a pilot: make sure the flame is blue and steady. If out, follow Goodman’s manual to relight.

📖 Goodman Support provides ignition and pilot troubleshooting guides.


⛽ Step 5: Verify Gas Supply

If ignition fails repeatedly:

  • Ensure the gas valve is in ON position (parallel to the pipe).

  • Check other gas appliances (like stove) — if they don’t work, it may be a utility issue.

  • Call your gas provider if you suspect a service interruption.

⚠️ If you smell gas: leave immediately and call your gas company.


💡 Step 6: Look for Error Codes

Goodman furnaces are designed to help you troubleshoot.

  • Look for the LED light inside the control panel.

  • Count the flashes — they correspond to diagnostic codes.

  • Common codes include:

    • 1 blink = ignition failure.

    • 3 blinks = pressure switch problem.

    • 6 blinks = rollout switch tripped.

💡 Savvy’s Tip: “Snap a photo of the error code flashing before calling a tech — it speeds up diagnosis and saves labor costs.”


🔊 Step 7: Listen for Unusual Noises

Furnace sounds can be clues:

  • Banging = delayed ignition or duct expansion.

  • Grinding/Squealing = blower motor bearing issues.

  • Whistling = clogged filter or duct leaks.

  • Clicking = ignition system misfiring.

📖 Consumer Reports notes that noises often indicate mechanical issues needing professional service.


🛠 When to Call a Pro

After checking thermostat, filter, power, gas, and codes — if your Goodman furnace still won’t heat:

  • Burner won’t ignite after reset attempts.

  • Blower runs constantly.

  • Furnace cycles on/off rapidly (short cycling).

  • Strange smells (burning or gas).

  • Carbon monoxide detector alarm goes off.


💰 Potential Repair Costs

Here’s what common fixes may cost in 2025:

Repair Typical Cost
Filter replacement $10–$40
Thermostat replacement $150–$400
Igniter replacement $150–$300
Flame sensor replacement $100–$250
Blower motor repair/replacement $500–$1,500
Control board replacement $400–$800
Heat exchanger replacement $1,000–$2,000
Full furnace replacement $3,500–$6,500

📖 HomeAdvisor provides updated repair cost ranges.


🌱 Savvy’s Troubleshooting Hacks

  • “Always start with the thermostat and filter — they solve 50% of heating issues.”

  • “Error codes are your friend — snap a photo to show your HVAC tech.”

  • “If your blower runs nonstop, check that your thermostat fan is set to AUTO.”

  • “Regular maintenance (filter + annual tune-up) prevents most breakdowns.”


🔭 Final Word from Savvy

A Goodman furnace that isn’t heating right doesn’t always mean disaster. In many cases, it’s something simple: thermostat settings, a dirty filter, or a tripped breaker.

But when it’s not simple, knowing what to check first saves time, helps your HVAC tech diagnose faster, and protects your wallet.

The savvy side

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