Installation Planning: What to Know Before Setting Up a 5 Ton Goodman R-32 System
Tony Marino’s Complete Pre-Install Checklist for Homeowners
🧰 Tony’s Intro: Measure Twice, Cool Once
If there’s one thing I’ve learned after 25 years of installs, it’s this — the installation makes or breaks an air conditioner.
A Goodman 5 Ton 14 SEER2 R-32 system is a serious piece of equipment. It can cool an entire house or small commercial space with ease — but only if it’s installed right.
I’ve seen perfect systems ruined by sloppy planning: line sets kinked, pads unlevel, breakers undersized, airflow choked by bad duct design.
Before you spend a dime on labor or equipment, this guide will walk you through exactly what to plan, measure, and verify — Tony style: practical, honest, and proven in the field.
⚙️ 1. The Big Picture: What You’re Installing
The Goodman 5 Ton 14 SEER2 R-32 setup includes:
- 
GLXS4BA6010 – R-32 outdoor condenser (60,000 BTU/hr) 
- 
AMST60DU1300 – Multi-position air handler (5 Ton compatible) 
- 
TXV metering and ECM blower motor 
- 
Optional heat strips for supplemental heating 
It’s a two-part system — refrigerant runs between the indoor air handler and outdoor condenser via copper line sets. Proper installation ensures refrigerant charge, airflow, and electrical systems all work in sync.
🧾 2. Start with the Right Load Calculation
Never guess. Get your Manual J load calculation done.
This determines your home’s cooling demand based on:
- 
Square footage 
- 
Insulation 
- 
Window type and direction 
- 
Ceiling height 
- 
Occupancy and appliances 
Even if your contractor “knows by feel,” insist on data. Oversizing or undersizing a 5 Ton unit leads to short cycling, uneven temps, and wasted power.
👉 Tony’s Tip: A proper load calc should also list duct CFM requirements and supply register counts.
📏 3. Space Planning: Where It All Fits
A. Outdoor Condenser Placement
- 
Leave 24 inches of clearance on all sides. 
- 
Keep 60 inches of open space above. 
- 
Never place near bedrooms — compressors hum under load. 
- 
Avoid under decks or overhangs that trap heat. 
B. Indoor Air Handler Location
- 
Leave 30 inches of front clearance for service. 
- 
Avoid tight attics unless airflow and drainage are guaranteed. 
- 
Place near the main return duct for best efficiency. 
(Energy.gov outdoor unit placement guide)
👉 Tony’s Field Note:
I’ve replaced condensers buried in bushes, under decks, even under porch stairs — all ran hot, noisy, and inefficient. Give it breathing room, and it’ll reward you.
🧱 4. Concrete Pad & Leveling
Your condenser must sit on a solid, level pad.
| Pad Type | Dimensions | Notes | 
|---|---|---|
| Precast concrete | 42" × 42" × 4" | Best stability | 
| Composite pad | 40" × 40" × 3" | Lightweight & easy to move | 
| Paver base | Not recommended | Can shift over time | 
Steps:
- 
Excavate a 4–6 in deep base. 
- 
Add gravel and compact. 
- 
Level pad using a spirit level. 
- 
Ensure the top of the pad is 2 in above grade for drainage. 
👉 Tony’s Tip: If the pad wobbles even a hair, that compressor will vibrate itself into early retirement.
⚡ 5. Electrical Planning & Code Basics
A. Breaker and Wire Size
- 
Breaker: 40A (per Goodman spec) 
- 
Wire: 8 AWG copper minimum 
- 
Disconnect box: Weatherproof, within 6 ft of condenser 
(NEC Article 440 – Air Conditioning Equipment)
B. Dedicated Circuit
The system needs its own circuit — never share with dryers, ovens, or other heavy loads.
C. Voltage Drop
Keep wire runs under 100 ft. Anything longer and you’ll lose voltage, hurting compressor performance.
👉 Tony’s Warning: Don’t let your electrician “reuse” old wiring. Most R-22 systems used 10 AWG — not enough for a modern 5 Ton.
🧊 6. Refrigerant Line Set Routing
The R-32 system uses a smaller refrigerant charge but requires precision routing.
| Line | Size | Notes | 
|---|---|---|
| Suction (vapor) | 7/8" | Insulated | 
| Liquid | 3/8" | Bare copper | 
(EPA refrigerant handling guide)
Routing Tips:
- 
Keep lines under 50 ft where possible. 
- 
Limit vertical rise to ≤25 ft. 
- 
Avoid sharp 90° bends. 
- 
Secure with rubber clamps every 4 ft. 
- 
Use UV-resistant insulation outdoors. 
👉 Tony’s Trick: Always pull vacuum to ≤500 microns before charging. Moisture + R-32 = acid that eats your compressor from the inside.
🌬️ 7. Airflow & Duct Design
Every 5 Ton Goodman needs 2,000 CFM airflow.
| Duct Section | Minimum Size | Material | 
|---|---|---|
| Main Supply | 20" × 10" | Sheet metal / rigid duct | 
| Main Return | 26" × 10" | Sheet metal / flexible trunk | 
| Branch Runs | 7–9" | Flex or rigid | 
(Energy Star duct design reference)
Key Considerations
- 
Use smooth-radius elbows — not sharp turns. 
- 
Keep duct runs under 50 ft each for the best balance. 
- 
Seal all joints with foil-backed mastic tape. 
👉 Tony’s Advice: If your ducts whistle, your installer rushed the job. Noise = static pressure = efficiency loss.
💧 8. Drainage & Condensate Line
Air handlers generate up to 5 gallons/hour of condensate in humid conditions.
Setup:
- 
Primary drain: 3/4" PVC sloped ¼" per foot. 
- 
Secondary drain or float switch required by code. 
- 
Trap loop: 2" minimum. 
(Energy.gov condensation control)
👉 Tony’s Rule: Always pour a cup of water through your drain pan before startup. If it doesn’t flow freely, it’ll overflow when you least expect it.
🔋 9. Thermostat & Control Wiring
Most 5 Ton systems use standard 24V 5-wire control:
| Wire | Function | 
|---|---|
| R | 24V power | 
| C | Common | 
| Y | Compressor | 
| G | Fan | 
| W | Heat strip | 
Upgrade to a programmable or smart thermostat for better control and efficiency.
(Energy Star thermostat guide)
👉 Tony’s Tip: Avoid cheap Wi-Fi thermostats that draw too much power from R and C — they cause low-voltage lockouts in ECM blowers.
🧊 10. Air Handler Mounting Options
The AMST60DU1300 supports multiple positions:
- 
Vertical upflow (basement) 
- 
Vertical downflow (closet or crawlspace) 
- 
Horizontal left/right (attic or crawlspace) 
Mounting Rules
- 
Always support the full unit length with solid framing. 
- 
Add vibration isolators under the feet. 
- 
Maintain 3 ft clearance on the coil access side. 
👉 Tony’s Trick: When mounting in an attic, put a drip pan under the unit with a secondary drain — you’ll thank me later.
🧱 11. Sealing & Insulating the Plenum
Good airflow means tight connections.
- 
Seal all joints with UL-181 foil tape and mastic. 
- 
Wrap plenum and ducts with R-6 or higher insulation. 
- 
Check for condensation leaks near the coil outlet. 
👉 Tony’s Saying: “If it leaks air, it leaks money.”
🌡️ 12. R-32 Safety & Handling Notes
R-32 is mildly flammable (A2L), so follow safety basics:
- 
Use proper leak detectors rated for A2L. 
- 
Ventilate during brazing. 
- 
Never mix R-32 with R-410A. 
- 
Store cylinders upright, away from heat. 
(EPA R-32 refrigerant safety page)
👉 Tony’s Experience: It’s not dangerous if handled properly — no worse than propane on a grill. Respect it, don’t fear it.
💡 13. Local Codes & Permits
Most municipalities require:
- 
Electrical permit (for 240V circuits) 
- 
Mechanical permit (for condenser replacement) 
- 
Final inspection 
👉 Tony’s Tip: Pull the permit in your contractor’s name, not yours — it holds them accountable for code compliance.
💰 14. Typical Installation Costs
| Item | Cost Range | Notes | 
|---|---|---|
| Equipment | $3,500–$4,200 | Goodman 5 Ton R-32 | 
| Labor | $1,800–$2,200 | Includes brazing, wiring, and testing | 
| Ductwork modifications | $500–$1,000 | As needed | 
| Electrical upgrades | $400–$600 | New breaker + disconnect | 
| Pad + misc. | $150–$300 | Concrete or composite | 
👉 Tony’s Math: $6–7k all-in for a proper install is fair. Less than that, and corners were probably cut.
🧰 15. Tony’s Pre-Install Checklist
✅ Site measured, pad leveled
✅ Ducts inspected for leaks
✅ Electrical verified (40A, 8 AWG)
✅ Drain slope tested
✅ Thermostat wiring labeled
✅ Line set flushed and insulated
✅ Unit registered for warranty
👉 Tony’s Motto: Preparation is the cheapest part of the job — but it’s the one most people skip.
🔊 16. Noise Reduction & Vibration Control
| Component | Solution | Benefit | 
|---|---|---|
| Condenser | Rubber isolation feet | Cuts low-frequency hum | 
| Air handler | Flexible return boot | Reduces vibration transfer | 
| Lineset | Foam insulation | Damps rattling | 
👉 Tony’s Trick: A 1/8" rubber pad under mounting bolts kills half your vibration noise.
🧩 17. Startup & System Verification
Before calling it done, a pro should verify:
- 
Subcooling and superheat values match Goodman specs. 
- 
Supply/return temp split ~18–22°F. 
- 
Static pressure within design limit (≤0.5 in. WC). 
- 
Condensate drains properly. 
👉 Tony’s Standard: “Don’t sign off till you see 20°F split on the gauge and dry air blowing out the vents.”
🧾 18. Warranties & Registration
Goodman’s 10-year limited parts warranty requires registration within 60 days.
- 
Compressor: 10 years 
- 
Parts: 10 years 
- 
Labor: usually 1 year (installer provided) 
👉 Tony’s Reminder: Keep your install receipt and model/serial photos. That’s your golden ticket for future claims.
🧠 19. Mistakes That Kill 5 Ton Installs
- 
Reusing old R-22 line sets (wrong diameter + residue). 
- 
Forgetting to vacuum moisture from the system. 
- 
Blocking condenser airflow with lattice or plants. 
- 
Neglecting to slope the condensate line. 
- 
Using mismatched thermostats. 
👉 Tony’s Saying: “Bad installs don’t fail Day 1 — they fail Year 3, right after warranty labor expires.”
🏁 20. Tony’s Final Word
Installing a 5 Ton Goodman 14 SEER2 R-32 system isn’t rocket science, but it’s not a DIY project either. It takes planning, precision, and respect for the equipment.
When done right, it’ll run quietly and efficiently for 15+ years. When done sloppily, it’ll leak, hum, or burn compressors every three summers.
👉 Tony’s Bottom Line:
“Spend an extra hour planning and you’ll save ten years of headaches.”
So take your time. Check your clearances, wiring, and airflow before that first bolt turns. Because a properly installed R-32 Goodman doesn’t just cool your house — it protects your investment.
Now Tony will explain How Efficient a 5 Ton 14 SEER2 R-32 System is.







