Can You Retrofit Your Old System to Use R32?

🚫 1. R32 and R410A Systems Are Not Interchangeable

On paper, R410A contains R32 — but in practice, you cannot just drop R32 into an R410A system. Why?

Technical Conflict Explanation
Different pressure profiles R32 runs at slightly higher pressure than R410A, which can overload older components.
Flammability rating R32 is A2L (mildly flammable); R410A is A1 (non-flammable). R410A system components aren't fire-rated.
System oils differ R410A uses specific POE oil blends incompatible with pure R32.
Expansion valve mismatch TXVs and metering devices aren’t sized for R32's faster flow and heat transfer rate.

 

📚 Sources:

“Bottom line: if you charge an R410A coil with R32, you’re gambling with pressure, efficiency — and safety.”


🔧 2. Retrofitting to R32 Is Not Code-Compliant

Current mechanical codes — including UL 60335-2-40, the IMC, and IRC — strictly define safety requirements for systems using A2L refrigerants like R32.

  • Older R410A systems were not designed for A2L containment

  • They lack appropriate ventilation, sensor spacing, and electrical spark protection

  • Retrofitting could violate state and local fire codes

📚 Sources:

“Unless you’re also ready to change out safety valves, rewire sensors, and re-certify the cabinet — forget retrofitting. It’s not worth the risk or liability.”


🧾 3. Manufacturer Warranties Prohibit Mixing

All major HVAC brands (Goodman, Lennox, Carrier, Daikin, etc.) strictly prohibit using R32 in R410A units.

Doing so will:

  • Immediately void your warranty

  • Disqualify the system from rebates

  • Put liability fully on you (or the tech)

📚 Source:

“It’s not just bad practice — it’s officially banned.”


💡 4. So What Are Your Options?

If you want to switch to R32, you’ll need to upgrade to a fully matched system:

Option What It Includes
New condenser R32-rated, UL-listed
Indoor coil/air handler A2L-rated, compatible metering devices
R32-rated line set Proper gauge + fire-compliant insulation
Licensed installation To meet local code and preserve warranty

Some systems come pre-charged and pre-matched, which makes this process easier.

📚 Source:

“If you’re upgrading for efficiency and environmental impact, do it right. Match the whole system — don’t Frankenstein your setup.”


✅ Final Word: Don’t Retrofit — Replace and Upgrade

Retrofitting to R32 isn’t legal, safe, or smart. But replacing your old R410A setup with a matched R32 system?

That’s:

  • Future-proof

  • Energy-efficient

  • Fully compliant

  • Safe when installed professionally

“R32’s the future — but it’s not a patch job. Do it once, do it right, and you won’t look back.”


👇 Looking for the Right R32 System?

We carry R32-matched condensers and can help you pair them with the right coil or air handler.

🔗 Explore R32 AC Systems Here »

In the next topic we will read about: How Long Do R32 Units Last

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