Best AC Pairings for the Goodman 80k Furnace (2–3.5 Tons)
If you’re pairing a Goodman 80,000 BTU furnace (GMVC80, GMEC80, GM9S96, GMVC96, GR96, GRVT series, etc.) with an AC system and you don’t want short cycling, humidity issues, coil freeze-ups, or a SEER2 rating that turns into SEER “lol,” you’re in the right place.
Most HVAC installs fail because the furnace and AC coil aren’t matched, the airflow isn’t set right, or the installer guesses instead of measuring. My job—No-BS Jake—is to break down exactly what works, what doesn’t, and how to size your coil and blower the right way for 2–3.5 ton systems.
We’re hitting:
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Airflow charts for furnace + AC pairing
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Coil sizing guidance (including cabinet widths and TXV notes)
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SEER2 performance tips that actually matter
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Humidity control tricks using blower profiles and coil matchups
This is the real pairing guide. No fluff. No brand worship. No BS.
1. The Goodman 80k Furnace: What It Can Actually Drive
Before pairing an AC, you need to know the furnace’s blower capacity.
Most Goodman 80k furnaces fall into two blower categories:
Category A — PSC / Constant Torque Models (Older GMES/GMES96)
Typical max airflow: 1,000–1,200 CFM
Good for: 2–3 tons
Category B — ECM / Variable-Speed Models (GMVC, GMVC96, GRVT96)
Typical max airflow: 1,200–1,400+ CFM
Good for: 2–3.5 tons
Goodman publishes airflow specs for each series here:
Goodman_Furnaces_Airflow
Your furnace label or model number tells you which blower you have.
Rule of No-BS Jake:
If you have ECM, you have flexibility.
If you have PSC, stay conservative.
2. Airflow Chart: What Tonnage Actually Fits
Cooling airflow requires 350–400 CFM per ton.
So let’s build real numbers—no guessing.
Airflow Requirement Chart
| AC Size | Required CFM | PSC Furnace OK? | ECM Furnace OK? | Notes |
|---|---|---|---|---|
| 2.0 ton | 700–800 CFM | ✔ Yes | ✔ Yes | Easiest pairing |
| 2.5 ton | 875–1,000 CFM | ✔ Borderline | ✔ Yes | PSC must be tuned carefully |
| 3.0 ton | 1,050–1,200 CFM | ❌ Often No | ✔ Yes | PSC usually has shortfalls in airflow |
| 3.5 ton | 1,225–1,400 CFM | ❌ No | ✔ With caution | Only with strong ducts + ECM |
If your ducts are undersized, maxing the blower won’t save you.
Static pressure will simply crush airflow.
Static pressure basics (read this if the installer shrugs at the word “manometer”):
StaticPressure_Explained
3. Coil Sizing Guidance (The Part Installers Screw Up the Most)
The coil you choose determines:
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Your SEER2 rating
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Your humidity control
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Your refrigerant charge stability
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Your static pressure
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Even your furnace’s longevity
Let’s break it down Goodman-style.
3.1 Coil Size Should Match the AC Ton, Not the Furnace BTUs
Example:
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80k furnace + 3 ton AC
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Coil should be a 3-ton coil (or slightly larger “oversized matched coil” if AHRI requires)
Never match coil size to furnace size.
This is one of the most common rookie mistakes.
3.2 AHRI Matching Is Mandatory
If the system isn’t AHRI matched, you lose:
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Accuracy of SEER2/ capacity ratings
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Validity of performance data
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Often, manufacturer warranty standards
Find proper pairings here:
AHRI_Match_Lookup
3.3 Coil Cabinet Width Must Match the Furnace Cabinet
Most Goodman 80k furnaces come in 17.5" or 21" cabinets.
Mismatched coil width causes:
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Bypass airflow (air slipping around coil)
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Poor dehumidification
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Coil sweat issues
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Reduced SEER2 performance
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Higher static pressure
Ideal pairing:
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17.5” Goodman furnace → 17.5” Goodman cased coil
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21” Goodman furnace → 21” Goodman cased coil
3.4 TXV Is Required for Modern Goodman Systems
You need a proper TXV (thermostatic expansion valve) to control refrigerant flow.
Rules:
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TXV tonnage = AC tonnage
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TXV refrigerant type must match (R-410A or R-32 depending on model)
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Don’t reuse old TXVs—they wear out and cause charging nightmares
TXV compatibility guidance:
TXV_Basics
3.5 Oversizing the Coil Slightly Can Improve Efficiency
A 3-ton blower + 3-ton AC sometimes pairs best with a 3.5-ton coil—but ONLY if AHRI says that match number improves SEER2.
This is called coil upsizing, and it boosts:
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Latent (humidity) removal
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SEER2 efficiency
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Coil surface area → lower static pressure
But upsizing without AHRI match is amateur hour.
4. SEER2 Performance Tips (What Actually Affects Cooling Efficiency)
SEER2 isn’t magic—it’s airflow, coil design, static pressure, and refrigerant control.
Here’s how to get the real SEER2 value your equipment is rated for.
4.1 Keep Static Pressure Low (<0.7" Total)
High static pressure can reduce cooling efficiency by 10–25%.
This directly kills SEER2 performance.
Static comes from:
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Undersized returns
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High-MERV filters
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Bad plenums
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Too many elbows
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Dirty coils
If your installer doesn’t measure static pressure with a manometer, SEER2 won’t mean anything.
Airflow measurement reference:
Airflow_Basics
4.2 Match the Furnace Blower to AC Coil Correctly
ECM blowers let you customize airflow per stage:
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350 CFM/ton = best humidity control
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400 CFM/ton = best SEER2 “dry coil” operation
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325 CFM/ton = ultra-humidity removal (coastal areas)
PSC blowers rarely hit ideal airflow.
ECM blowers can hit airflow targets precisely.
Good blower education:
ECM_vs_PSC_Blowers
4.3 Choose the Right Coil Depth
Deeper coils = higher SEER2 potential.
Why?
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More surface area
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Better heat exchange
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Lower pressure drop
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Better refrigerant distribution
If AHRI shows two combos, choose the coil with greater fin depth.
4.4 Use a Two-Stage or Inverter AC With ECM Furnace
SEER2 ratings improve when:
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Blower varies speed
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AC modulates
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Coil stays cold longer
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Overcooling for humidity can be minimized
Goodman’s own guidance on system matching:
Goodman_AirConditioners
4.5 Don’t choke the return
Return airflow determines 50% of cooling efficiency.
One blocked return can drop SEER2 dramatically.
Fix returns before blaming the furnace or AC.
5. Humidity Control Notes (Coil + Blower + CFM Strategy)
Humidity control is where AC pairings are won or lost.
Here’s the no-BS version.
5.1 Lower CFM = More Moisture Removal
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400 CFM/ton = dryer coil → higher SEER2 → less humidity removal
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350 CFM/ton = colder coil → excellent humidity removal
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325 CFM/ton = maximum moisture control (coastal climates)
ECM blowers make these targets precise.
5.2 Deeper Coils Improve Latent Removal
More coil rows = colder coil = more moisture pulled.
A 3-ton AC with a 3.5-ton coil often removes humidity better and improves SEER2.
5.3 Two-Stage Cooling + ECM Furnace = Top-Tier Comfort
This combination:
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Slows airflow during first stage
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Runs coil colder
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Extends runtime
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Removes dramatically more humidity
Humidity fundamentals:
EPA_IAQ_Humidity
5.4 Oversized AC Units DESTROY Humidity Control
A 3.5-ton AC on a house that only needs 2.5 tons:
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Short cycles
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High humidity
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Sweaty ducts
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Mold risk
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Poor comfort regardless of SEER2
Oversizing is a crime against comfort. No-BS Jake said it.
6. Best Goodman AC Pairings for the Goodman 80k Furnace (2–3.5 Tons)
Now let’s name real-world combos that work.
These assume an 80k Goodman furnace in either 17.5" or 21" cabinet.
6.1 Best 2.0 Ton Pairing (700–800 CFM)
Furnace type: PSC or ECM
Recommended coil: 2.0-ton cased coil matching furnace width
Ideal SEER2 pairing: Goodman GSXH501 series or GSXC702 series
Why it works:
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Easy airflow for any blower
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Excellent humidity control
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Lowest static pressure scenarios
6.2 Best 2.5 Ton Pairing (875–1,000 CFM)
Furnace type: Prefer ECM
Recommended coil: 2.5-ton or 3.0-ton coil (if AHRI shows SEER2 gain)
Why it works:
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PSC blowers sometimes struggle
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ECM maintains airflow even with MERV 11–13 filters
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Good compromise of capacity and comfort
6.3 Best 3.0 Ton Pairing (1,050–1,200 CFM)
Furnace type: ECM required
Recommended coil:
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3.0-ton coil OR
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3.5-ton coil (if AHRI rating improves)
Why it works: -
ECM blower can hit 1,150–1,250 CFM reliably
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Great humidity removal at 350 CFM/ton
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Coil depth matters—deeper = better
6.4 Best 3.5 Ton Pairing (1,225–1,400 CFM)
Furnace type: High-capacity ECM ONLY
Recommended coil: 3.5-ton cased coil, wide-body
Why is this risky?
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Requires large ducts (≥18” return, multiple supplies)
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Static pressure must be low
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TXV precision required
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Best for high-load homes only
Most homes don’t need 3.5 tons.
No-BS Jake rarely recommends this unless Manual J says so.
7. Airflow + Coil + SEER2 Mega Chart (No-BS Summary)
| AC Size | Required CFM | Coil Recommendation | Blower Required | SEER2 Tips |
|---|---|---|---|---|
| 2.0 ton | 700–800 | 2.0 ton | PSC or ECM | Easy to hit SEER2 |
| 2.5 ton | 875–1,000 | 2.5 or 3.0 ton | Prefer ECM | Coil depth boosts SEER2 |
| 3.0 ton | 1,050–1,200 | 3.0 or 3.5 ton | ECM only | Keep static <0.7" |
| 3.5 ton | 1,225–1,400 | 3.5 ton | High-capacity ECM | Only with big ducts |
In the next blog, you will learn about 96% AFUE Efficiency Breakdown: What It Means for Your Bills







