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Estimate the heating capacity needed to raise water from the incoming temperature to your desired hot-water temperature.
Temperature rise is the difference between incoming cold-water temperature and desired hot-water temperature.
Use the peak flow rate expected when multiple fixtures may operate at the same time.
Enter an assumed thermal efficiency to estimate the approximate burner input required.
5.0 GPM × 70°F × 500 ≈ 175,000 BTU/hr
The heater must consume more fuel energy than the useful heat transferred to the water because some energy is lost during operation.
After estimating the theoretical heating requirement, check the manufacturer’s flow-rate performance chart for the exact model. Confirm that the heater can deliver your required GPM at your required temperature rise. Also verify fuel type, gas-line capacity, venting, electrical requirements, altitude limitations and installation requirements.
Approximate thermal output needed at several flow rates and temperature rises.
| Flow Rate | 40°F Rise | 50°F Rise | 60°F Rise | 70°F Rise |
|---|---|---|---|---|
| 2 GPM | 40,000 | 50,000 | 60,000 | 70,000 |
| 3 GPM | 60,000 | 75,000 | 90,000 | 105,000 |
| 4 GPM | 80,000 | 100,000 | 120,000 | 140,000 |
| 5 GPM | 100,000 | 125,000 | 150,000 | 175,000 |
| 6 GPM | 120,000 | 150,000 | 180,000 | 210,000 |
| 8 GPM | 160,000 | 200,000 | 240,000 | 280,000 |
Values are approximate useful thermal output in BTU/hr and are based on the simplified GPM × ΔT × 500 relationship.
The same water heater can deliver different flow rates depending on incoming-water temperature. If incoming water is 70°F and the target is 120°F, the heater needs a 50°F temperature rise. If winter incoming water falls to 40°F, reaching the same 120°F outlet temperature requires an 80°F rise. The larger temperature rise requires substantially more heating capacity at the same flow rate.
This calculator estimates the heat-transfer rate required to raise water temperature at the selected flow. A manufacturer’s published input BTU rating is not necessarily equal to the useful heat delivered to the water. Actual output depends on equipment design, efficiency and operating conditions. Always use the manufacturer’s performance data when selecting a specific water heater.