When it comes to installing your own MRCOOL DIY mini split system, one of the most common questions homeowners like you face is:
👉 “Should I go with the 25ft pre-charged lineset, or do I really need the 50ft option?”
The answer isn’t one-size-fits-all. Choosing the right lineset length affects:
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✅ How easy your installation will be
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✅ Whether you’ll need extra accessories like a coupler kit
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✅ System efficiency and performance
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✅ Your overall cost
In this guide, I’ll walk you through the differences between 25ft and 50ft MRCOOL pre-charged linesets, share real-world scenarios where each makes sense, and give you practical measuring tips so you can order with confidence.
MRCOOL 5th Gen 50ft 1/4” x 1/2” Pre-Charged Lineset - DIY50-1412C-O
🔧 A Quick Refresher: What’s a Lineset?
A lineset is the pair of copper tubes that carry refrigerant between your indoor air handler and outdoor condenser unit.
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Liquid line (smaller tube): Brings liquid refrigerant inside.
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Suction line (larger tube): Sends vaporized refrigerant back outside.
In traditional HVAC installs, linesets are empty copper that must be vacuumed and charged with refrigerant by a professional.
But with MRCOOL’s pre-charged linesets, you get:
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Factory-sealed copper tubes already filled with refrigerant
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Quick-connect fittings that make DIY installation possible
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Flexible length options—most commonly 25ft or 50ft
MRCOOL’s official guide calls this their “secret sauce” for making HVAC installations truly DIY-friendly.
📐 Why Lineset Length Matters
Your lineset has to span the entire distance from the indoor air handler to the outdoor condenser. That means:
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Too short? You’ll need an extension with a coupler kit, which adds cost and complexity.
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Too long? You’ll pay more upfront and may have extra tubing to manage, but you’ll avoid running short mid-install.
Rule of thumb: Measure carefully and plan your run before ordering. Always add a little extra (10–15%) to account for bends and routing through walls.
✂️ The 25ft MRCOOL Lineset: When It’s Enough
The 25ft pre-charged lineset is the most popular choice for straightforward installs.
✅ Best for:
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Apartments or condos
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Single-room additions
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Homes where the outdoor condenser can sit directly outside the wall from the indoor unit
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Tight layouts where extra tubing would be unnecessary
👍 Pros:
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Lower cost than the 50ft
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Less tubing to manage or coil
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Slightly better efficiency due to shorter refrigerant path
⚠️ Potential Limitations:
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Not enough length for detached garages, basements, or rooms far from outdoor walls
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May force less-than-ideal placement of the condenser unit
🚪 The 50ft MRCOOL Lineset: When Extra Reach Saves the Day
The 50ft pre-charged lineset is designed for more complex or spread-out installations.
✅ Best for:
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Detached garages or workshops
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Upstairs bonus rooms above garages
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Basement installs where the outdoor unit is far from the indoor air handler
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Large homes with flexible placement needs
👍 Pros:
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Maximum flexibility in outdoor condenser placement
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Often eliminates the need for coupler kits
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Peace of mind—better to have extra than come up short
⚠️ Considerations:
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Slightly higher upfront cost
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Extra tubing may need to be coiled and secured neatly
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Very long runs may cause a small drop in system efficiency
🔄 What About Coupler Kits?
If your run is slightly longer than 25ft, you might be tempted to buy a coupler kit to connect two linesets.
Coupler kits allow you to extend a 25ft lineset by joining it with another.
👍 Pros:
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Flexible for unusual distances (e.g., 35–40ft)
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Can reuse shorter linesets you already have
⚠️ Cons:
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Adds another potential leak point
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Costs extra compared to a single 50ft line
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More complex install than a single-piece run
👉 My advice? If you’re anywhere close to needing 40–50ft, just go with the 50ft lineset upfront. It’s cleaner, simpler, and often cheaper than piecing two together.
⚡ Performance and Efficiency Considerations
One concern homeowners often ask: “Does a longer lineset reduce system efficiency?”
The answer: slightly, but not enough to matter in most cases.
According to the U.S. Department of Energy (DOE), refrigerant line length can affect system efficiency, but MRCOOL designs their pre-charged linesets to handle runs up to manufacturer-specified maximums without major performance loss.
Still, a 25ft run will always be slightly more efficient than a 50ft run—but the trade-off is flexibility.
💸 Cost Comparison: 25ft vs. 50ft MRCOOL Linesets
Here’s a breakdown of what Savvy homeowners consider when comparing costs:
Feature | 25ft Lineset | 50ft Lineset |
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Upfront Cost | Lower | Higher |
Install Complexity | Easier, shorter run | Slightly more tubing to manage |
Coupler Kit Needed? | Maybe, if too short | Rarely |
Efficiency | Slightly better | Slightly reduced |
Flexibility | Limited | Maximum |
According to HomeAdvisor, professional labor can add $500–$2,000 to a mini split install. Choosing the right lineset length upfront helps avoid expensive mistakes that could erase your DIY savings.
🏡 Real-World Scenarios from Savvy Homeowners
Case 1: Small Apartment Install → 25ft Wins
Savvy’s neighbor installed a MRCOOL DIY system in a one-bedroom apartment. The condenser sat directly outside the living room wall. The 25ft lineset was more than enough—and saved money.
Case 2: Detached Garage Conversion → 50ft Wins
Another DIYer transformed a detached garage into a home office. With the condenser placed on the opposite side of the yard, only a 50ft lineset made sense.
Case 3: Tried a Coupler Kit → Wished for 50ft
A homeowner installed a system in a basement with the condenser at the far corner of the yard. They connected two 25ft linesets with a coupler kit—but later admitted they wished they’d just bought a single 50ft from the start to reduce hassle.
📏 How to Decide Which One You Need
Before you order, grab a tape measure and follow these steps:
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Measure the path – Include vertical rises, bends, and the route through walls.
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Add 10–15% – Always allow extra for flexibility.
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Check MRCOOL’s specs – Each system has a maximum supported line length.
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Decide between 25ft and 50ft – If you’re at 22–24ft, the 25ft will work. If you’re 28ft or more, the 50ft is safer.
For additional measuring guidance, check Energy Star’s HVAC installation tips.
🎯 Final Take: Choosing Smart with Savvy
Here’s the bottom line:
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Choose 25ft if your indoor and outdoor units are close together, like in apartments, small homes, or direct-through-wall installs.
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Choose 50ft if you need flexibility, have a detached space, or expect longer runs with bends and routing challenges.
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Don’t gamble on being “just short.” Better to have a little extra tubing than find yourself stuck mid-install.
For Savvy homeowners like you, the right lineset length is more than a number—it’s the difference between a smooth DIY success and a frustrating, costly redo.
In the next topic we will know more about: Installation Guide: How to Connect Your MRCOOL 50ft Pre-Charged Lineset